Behind the construction fence Construction details Technology Digitalisation Innovation Video

The OST BMW Freimann office building in Munich

14.02.2019 / Deutschland / Roman Galler
Building
construction
Overview

Factbox


Client: BMW AG

Contractor: PORR Design & Engineering GmbH

Contract Type: Generalplanung

Project Type: Design & Engineering, Building Construction

Scope: General planning of design, tender and execution

Construction Start: 10/2016

Construction End: 02/2019

Location: München

State-of-the-art planning with BIM and LEAN

For the BMW Freimann project, PORR Design & Engineering prepared the design, tender and execution planning. Cost and time constraints were tight.

The scope of services included planning and consulting services for a four-storey office building with an underground car park and a conference and catering area. PORR relied on integral planning, building information modeling (BIM) and LEAN design

The new office complex was built on an area of approx. 19,700 m². Source: PORR

Background

With the new OST office building in Freimann, the BMW Bank, BMW Sales and all departments of the leasing provider Alphabet International, which were previously spread across several locations, will be brought together in one building complex. The complex offers 2,229 flexible workplaces for 3,120 employees on a gross floor area of around 72,500 m².

The design, submission and execution planning was carried out from October 2016 by PORR Design & Engineering GmbH (PDE) with the support of the specialist fire protection department and PDE Design Studio.

From June 2017, the realisation of the project was carried out by a joint venture between PORR Bau GmbH . Major Projects department and PORR Deutschland GmbH. In both the planning and execution phases, PORR used Building Information Modelling (BIM), Lean Management and Integral Planning to pursue a holistic project approach that encompassed all key trades.

Tight time and cost framework

During the realisation of the project, PORR was confronted with clear ideas and specifications from the client right from the start. As the architect's design exceeded the budget by EUR 10 million, PORR Design & Engineering was commissioned after service phase 2 to use value engineering to identify optimisation potential in order to stay within the budget. The successful completion of this challenging task not only secured the general planning contract, but also led to PORR being awarded the contract to construct the office building. In the role of general planner, the task from service phase 3 onwards was to adhere strictly to the time and cost frame. In order to achieve the best possible result within the specified costs, PORR opted for a design-to-budget approach in the design planning. All trades involved in the project were required to realise the project goals within the costs approved by BMW.

The tight schedule meant that the design and planning application phases had to be reversed. The submission of the building application was brought forward on the basis of the preliminary design planning. The design planning was carried out in parallel and for the most part subsequently. This meant that the changes incorporated in the design phase had to be approved in the course of a building permit application.

An additional requirement of the client was to realise the building project as far as possible in modular construction using prefabricated system elements. This included the use of prefabricated concrete parts for ceilings, walls, façade elements and stairs, as well as prefabricated shafts with prefabricated building services installations.

From project participant to project partner

In the BMW Freimann project, PORR has put into practice what is no more than a nice theory in many other construction projects: the new BMW complex is a genuine joint project. The client, as well as PORR and its partner subcontractors, work closely together in the form of a partnering model from planning to turnkey realisation.

realisation. They also contribute their specific knowledge, experience and expertise. Contrary to widespread fears, this partnering model does not replace any of the project participants, but rather optimises their cooperation. In this way, project participants become project partners.

A genuine joint project in which the client and all project participants work closely together from the outset.

Integral planning

An essential part of a collaborative construction project is integral planning, the simultaneous involvement of all the specialist disciplines involved in the planning process. An essential element is the early involvement of all necessary experts in the planning team and their simultaneous and coordinated processing of the planning tasks. The project planning for the Freimann project was also carried out jointly with all the specialist groups involved on the basis of this concept. The close teamwork between PDE, PORR Major Projects, PORR Germany's Munich branch as well as the contractors of the most important trades such as technical building equipment (TBE), façade, interior construction and building automation was crucial. Project managers from all of these specialist groups were involved in the planning from the outset through their active participation in the planning process, regular attendance at planning meetings and the preparation of planning-relevant documents. This meant that the expertise of the trades carrying out the work was already incorporated into the design planning and subsequently into the implementation planning.

Active exchange should take place in the many project areas. Source: PORR Design & Engineering

BIM and Lean

PDE used Lean Design to streamline and optimise the planning processes right from the start, as well as to implement the desired cost savings. The various teams drew up specific preview and work packages in a joint production plan. These plans were jointly evaluated every week in a so-called "PEP" meeting (production evaluation planning) and new work packages were defined for the following week. This enabled obstacles, deviations and idle time to be recognised and eliminated at an early stage.

Furthermore, the overall planning was carried out in a digital building model using BIM. With BIM, all relevant building data is digitally modelled, combined and recorded and also geometrically visualised as a virtual model. This three-dimensional building model contains the trades of architecture as well as structural design. Due to the volume of data, a separate model was created for the building services, which was integrated into the main model. The use of BIM was a basic requirement of the client in order to control the later operation of the building with the digital building model and to link it with the requirements of BMW Facility Management.

Communication zones with tea kitchens will be set up in the interior connecting corridors. Source: PORR Design & Engineering

Convincing result

The new building complex extends over 248 metres in length and 96 metres in width and is divided into four building blocks and connecting wings. The regular atriums created by the building structure ensure that the office spaces are well lit.

The offices are designed as open-plan flex offices and have so-called think tanks for undisturbed discussions, conferences and group work. The ground floor zone houses additional uses such as catering, cafeteria, conference and presentation facilities (closed room), as well as a BMW Group fitness centre.

In the outdoor area in front of the main entrance, as well as in the foyer, there are areas for vehicle presentation. Source: PORR Design & Engineering

The exterior of the building has a perforated façade with a light-coloured plaster finish on the upper section and a dark contrast on the ground floor. The building technology is state of the art and features controlled mechanical ventilation in the offices, meeting and conference rooms in conjunction with a heating/cooling ceiling. The single-storey underground car park is located underneath the building complex. The outdoor facilities, with their numerous trees and green spaces, offer pleasant outdoor recreation areas. The underground car park can accommodate around 450 cars and 85 bicycles. Additional parking spaces for cars and bicycles are located outside.

Sustainably built

The building is subject to BMW's own assessment system for sustainable construction, which is similar to the requirements of the international LEED label and the German DGNB standard. From the outset, PDE focussed on environmentally friendly planning, particularly with regard to the choice of materials, water and energy supply. The integration of sustainability aspects such as user comfort, material ecology and regionality follows the "Sustainable Building" reference system defined by PORR.

  • 0 m²

    Gross surface area

  • 0 m²

    Plot area

  • 0 m²

    Built-up area

Technical
data

Car parking spaces

665

Bicycle parking spaces

412

Total number of staff

3.120

Flexible workspaces

2.230

Desk sharing factor

1:1,4

Conclusion

Thanks to the partnering model and the integral planning approach, the trades carrying out the work were involved in the planning right from the start of the project. This meant that the requirements defined by the client could be realised within the specified cost and time frame.

By applying Lean principles in project management, PDE ensured that construction began in June 2017 as requested by the client.

Any questions?

* required field
WORLD OF PORR The Construction Magazine.